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Custom Mailer Boxes

Improve your operational efficiencies, optimize costs and brand engagements with dedicated services designed to be simple and easy for businesses of all sizes.
Custom Mailer Boxes | Bonitopack

Types of Custom Mailer Boxes

Durable, customizable cardboard mailer boxes for premium and luxury unboxing

Standard Mailer Boxes manufacturer-Bonitopack

Strong & Protective Custom Mailer Boxes

Engineered with durable corrugated material, our mailer boxes provide unmatched strength to safeguard products during transit. Their rigid structure prevents crushing, bending, and external damage, ensuring reliable protection for e-commerce and retail shipments. Designed for resilience, they maintain product integrity and minimize shipping risks for businesses.

Sustainable & Eco-Friendly | Best Custom Boxes

Our mailer boxes are made from recyclable and biodegradable materials, offering an environmentally responsible packaging solution. Their sustainable composition supports eco-conscious brands while maintaining durability and performance for shipping and storage. Reduce your carbon footprint with packaging that prioritizes both environmental sustainability and product protection.
Mailer Box without Dust Flaps-Bonitopack

User-Friendly & Space-Saving Branded Mailer Boxes

Featuring a self-locking mechanism, our mailer boxes allow quick, tool-free assembly for seamless packaging. Their flat-packed design ensures efficient storage, optimizing warehouse space while streamlining packaging operations. Ideal for businesses seeking practical, space-saving solutions, these boxes enhance efficiency without compromising durability or product security.
Bleached White Board

Bleached white board with a brilliant white finish for high-quality vibrant printing

Kemi White Board

Coated, semi-gloss linerboard that features a brilliant white and smooth surface for high-quality printing.

Oyster White Board

Coated, textured linerboard featuring an off-white surface for high-quality printing.

Natural Kraft Board

Uncoated and unbleached kraft linerboard made from a mixture of virgin and recycled paper pulp.

Soft Touch Coating

Soft to the touch coating that creates a velvety texture for a more tactile appeal.

Spot Gloss UV

UV coating that is applied to a specified area and cured using ultraviolet light.

UV Coating

Fast-drying coating cured with ultraviolet light. Available in gloss or matte finish.

Aqueous Coating

Clear, fast-drying, water-based, and eco-friendly coating. Available in gloss or matte finish.

Pantone Metallic

Metallic color based on specific ink formulas to consistently and precisely print color

Pantone

Pure color based on specific ink formulas to consistently and precisely print color.

Oil Base Ink

Non-eco-friendly ink comprised of oil and pigment that provides high-quality color output.

Soy / Vegetable Ink

100% eco-friendly and comprised of soy/vegetable oil and pigment to provide a vibrant color output

Water-based Ink

Comprised of water and pigment that provides high-quality color output and is 100% eco-friendly.

UV Print

Fast-drying printing method using ultraviolet lights to cure inks which results in a gloss finish

Window Patching

Die-cut shape is layered with plastic film to feature a window showcasing the product inside.

Combination Embossing

Combination between embossing and foil stamping. It creates a 3D motif that features a foil finish.

Registered Embossing

Form of relief printing in which a die is pressed on the back of the material to form a raised motif.

Blind Debossing

Form of relief printing in which dies is pressed on the front of the material to form a raised motif.

Blind Embossing

Form of relief printing in which dies is pressed on the back of the material to form a raised motif.

Cold Foil Printing

Form of relief printing in which foil is transferred to a surface by pressing onto UV curable adhesives.

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Your Packaging, Your Way
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Discover tailored packaging solutions with Bonito Packaging. Whether you need a quote, expert advice, or custom designs, we’re here to bring your vision to life.
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Mailer Boxes: The Ultimate Packaging Solution by Bonito Packaging

In today’s competitive market, packaging is more than just a protective layer — it’s a powerful branding tool. Whether you’re a small business owner shipping handmade products or an e-commerce brand delivering thousands of orders every week, mailer boxes are a smart, stylish, and sustainable solution.

At Bonito Packaging, we specialize in crafting custom mailer boxes that combine functionality, durability, and design — helping businesses stand out from the moment their package arrives.

What Are Mailer Boxes?

Mailer boxes are corrugated cardboard containers with flaps that tuck into each other for secure closure—no need for additional adhesives or tape. They’re widely used for subscription boxes, PR kits, e-commerce packaging, retail deliveries, and promotional gifting.

With Bonito Packaging, you get more than a box — you get a customized packaging experience designed to reflect your brand’s identity.

Why Choose Mailer Boxes from Bonito Packaging?

1. Durability & Protection

Bonito’s mailer boxes are made from high-quality corrugated cardboard that withstands shipping, stacking, and handling without compromising the contents inside.

2. Fully Customizable

Our mailer boxes are completely customizable — size, shape, printing, colors, and finish. Whether you’re going for a minimalist aesthetic or a bold brand statement, we can bring your vision to life.

3. Eco-Friendly Materials

We use sustainable and recyclable materials that align with your brand’s commitment to the environment. Our eco-mailers are a favorite among green-conscious businesses.

4. Cost-Effective

Lightweight, easy to assemble, and stackable — our mailer boxes reduce shipping costs while enhancing customer experience.

5. Low Minimum Order Quantity (MOQ)

Bonito Packaging caters to businesses of all sizes. Whether you need 100 boxes or 10,000, we provide scalable solutions with flexible MOQs.

Types of Mailer Boxes Offered by Bonito Packaging

We offer a variety of mailer box styles to match your product type and branding needs:

1. Standard Mailer Boxes

Perfect for everyday e-commerce packaging. Simple tuck-flap design ensures secure shipping and easy unboxing.

2. Die-Cut Mailer Boxes

Tailored to your product’s shape. Ideal for creating a premium unboxing experience.

3. Custom Printed Mailers

High-resolution digital or offset printing with logo, colors, and graphics. Add matte, gloss, UV, or soft-touch finishes for that premium feel.

4. Kraft Mailer Boxes

Made from natural brown Kraft paper, these eco-friendly boxes are sturdy and give a rustic, organic appearance.

5. Luxury Mailers

Includes features like magnetic closures, inner printing, foil stamping, and velvet touch lamination — great for gifting and premium products.

Industries That Use Bonito Mailer Boxes

Our mailer boxes are trusted by businesses across various industries, including:

  • E-commerce

  • Cosmetics & Skincare

  • Subscription Boxes

  • Apparel & Footwear

  • Food & Beverage (non-perishable)

  • Health & Wellness

  • Books and Stationery

  • Tech Accessories

No matter the niche, Bonito Packaging ensures your packaging aligns with your product’s quality and your brand’s values.

Branding That Tells a Story

Packaging is often the first physical interaction your customer has with your brand. At Bonito Packaging, we help brands transform unboxing into a memorable experience. Add elements like:

  • Inside box printing

  • Custom inserts for product protection and display

  • QR codes and social media tags

  • Limited edition seasonal designs

We help you tell your story, one box at a time.

Our Process: From Idea to Delivery

Step 1: Consultation

Tell us about your product, industry, and goals. We offer free design consultations to guide your box development.

Step 2: Design & Prototype

Our in-house design team will create a 3D mockup or physical prototype based on your requirements.

Step 3: Production

After final approval, we manufacture your mailer boxes using state-of-the-art machinery and quality assurance checks.

Step 4: Delivery

We deliver across Pakistan and internationally. Quick turnarounds and reliable shipping — so you’re never left waiting.

Why Bonito Packaging?

  • In-house design & printing

  • Top-quality materials

  • Competitive pricing

  • Eco-conscious options

  • Personalized customer service

  • Fast lead times

Whether you’re launching a new brand or upgrading your existing packaging, Bonito Packaging offers the expertise and support you need for high-impact mailer boxes.

Ready to Elevate Your Packaging?

Contact us today to get a free quote or to discuss your custom mailer box project. With Bonito Packaging, your products don’t just arrive — they make a statement.

Latest Insights & Updates

Stay informed with Bonito Packaging’s latest blogs on packaging trends, design innovations, and sustainability. Explore expert insights to enhance your brand’s packaging and stay ahead in the industry.

FAQs for Custom Mailer Boxes

Custom Mailer Boxes

  • Can you ship internationally?

    Yes, Bonito Packaging provides both nationwide and international delivery options. We ensure your mailer boxes reach you safely and on time 

  • What is the minimum order quantity (MOQ)?

    We offer flexible MOQs to cater to businesses of all sizes. Whether you’re a startup or a large enterprise, we can scale accordingly. 

  • Do you offer design assistance?

    Yes, our in-house design team will help you create an eye-catching design that represents your brand effectively — from box layout to print-ready files.

  • How long does production take?

    Typical production time ranges from 7 to 14 business days after design approval, depending on order volume and customization level. 

  • Are Bonito’s mailer boxes eco-friendly?

    Absolutely. We use recyclable and biodegradable materials, including Kraft paper and soy-based inks, making our boxes an environmentally responsible choice 

  • Can I order printed mailer boxes with my brand logo?

    Yes, we offer full-color printing, including your brand’s logo, tagline, graphics, and more. Choose from various finishes to enhance visual appeal.

  • What sizes are available for mailer boxes?

    We offer fully custom sizes tailored to your product. Whether it’s a small jewelry box or a large apparel shipment, we can design a box that fits perfectly.

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